1. What is the function of an Intelligent Glass Sorting and Storing System in an IG production line?
The system automatically sorts, buffers, and stores glass sheets according to production sequence. It ensures the correct pairing and timing for insulating glass assembly, improves efficiency, and reduces handling errors.
2.How does the system recognize and track each glass sheet?
Each glass sheet is identified using barcode or QR code scanning. The system reads the code and matches it with production data, ensuring accurate sequencing and tracking throughout the line.
3.What types and sizes of glass can it handle?
It typically handles glass sizes up to 2500mm x 3500mm, and thicknesses from 3mm to 8mm. Larger sizes or specialty glass can be supported with customization.
4.What are the main benefits of using this system?
Reduces labor costs and manual errors
Ensures correct glass pairing for IG units
Improves glass flow and overall production speed
Minimizes glass breakage from repeated handling
Provides real-time monitoring and traceability
5. Is it difficult to operate and maintain?
No. The system is equipped with a user-friendly touchscreen interface and an intuitive control system (PLC-based). It includes remote diagnostics, error alerts, and easy access for maintenance.
6. Does the system support MES/ERP integration?Yes. It can connect to your MES or ERP system for centralized control, production scheduling, and data reporting, using standard industrial communication protocols.
7. Can the system be customized for specific factory layouts?
Absolutely. The system features a flexible modular design, allowing for layout customization (L-shape, U-shape, straight line, etc.) based on your factory space and workflow.
8.Is after-sales support available?
Yes. DISAI provides remote technical support, on-site service, spare parts supply, and operation training to ensure smooth and long-term use of the system.